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How the Rogue Face Shield Was Developed:
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1Prusa Research & 3D Printing
After consulting with our local hospital system to determine their exact requirements, we searched out and selected a proven, open-source design for a 3D-printed shield frame, developed by a leading 3D printing firm called Prusa Research. The Prusa design provided the critical clearance necessary for medical workers to wear their N95 masks under the shield, so we quickly set to work, using six of our own newly purchased industrial 3D printers to begin production at the Rogue factory here in Columbus. We also shared our Rogue-adapted shield design and printing instructions on social media for others to make. Overnight, several companies and individuals joined us in this effort, but we knew we still needed to do more to keep up with rapidly increasing PPE demand.
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2Injection Molding & Large-Scale Construction
For “phase two,” we reached out to a local injection molding company and worked with them to modify the face shield’s design into something that could be molded and produced on an industrial scale. Rather than the normal 8 week process to make a mold, the company turned around the prototype in just 4 days, with the addition of a visor as extra protection for the wearer. Soon, they were making thousands of Rogue Shields each day. Inspired rather than satisfied, we set up the same arrangement with another trusted injection molding company, who similarly jumped into production in less than a week. This sort of teamwork and selfless enthusiasm has really come to define this project. When we realized we’d be in desperate need of elastic, for example, several companies answered our call on social media, including a Michigan business that provided us with custom synthetic rubber elastic straps that were easier to clean and produce in large numbers. Another local vendor helped us get a die made to cut the clear shields, enabling us to provide upwards of 20,000 Rogue Face Shields per day.
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3What We’ve Accomplished So Far
Rogue has supplied frames and straps to the medical community, along with high-clarity MELINEX®462 polyester film shields. You can learn more Rogue’s ongoing work in this area, and our current Covid-19 company policies, here.
Rogue Face Shield - 5 Pack is rated
out of
5 by
9.
Rated 5 out of
5
by
Jason S from
Great masks and well received!
I bought a bunch of these for one of my clients who is a doctor as a thoughtful gift. She said they were significantly better than what was provided to her by the hospital. They also looked very professional, although what do I know!
Was very impressed with how Rogue stepped up to meet the needs and demand during the pandemic.
Date published: 2020-07-06
Rated 5 out of
5
by
Jimbly from
Got no Covid yet!
It keeps Covid off ya! Off ya off ya. Off ya. Off ya. Off ya. Off ya
Date published: 2020-07-16
Rated 5 out of
5
by
MomWifeTeacher from
Great added layer of protection!
So glad I purchased! While wearing this added layer of protection I feel like I’m doing my best to stay safe and healthy.
Date published: 2020-07-19
Rated 4 out of
5
by
Ely27 from
Good overall
It's very comfortable and I've forgotten that I was even wearing it sometimes.
I do wish it came in a shorter version because it makes it hard to look down without hitting myself. Some instructions on how to get the last cutout of the shield attached to the headband would've save me time and confusion.
Date published: 2020-08-13
Rated 4 out of
5
by
Ali1234 from
Awaiting replacement shields
I got these face shields for myself and co workers. We provide direct payient care and these are comfortable but we wear them all day and need some replacement shields. When will they be back in stock?
Date published: 2020-09-08
Rated 5 out of
5
by
Santa Fe from
just want I wanted
I bought these a month ago and am very happy with the product. Comfortable and adjustable around my forehead and the shield is long enough over my face that I feel very protected over my mask.
Date published: 2020-08-24
Rated 5 out of
5
by
DrGDO from
Loved it.
I work in a hospital that’s has a large number of covid patients and it works great. It’s easy to put on and is super secure. Thanks
Date published: 2020-07-27
Rated 5 out of
5
by
AmyF from
Perfect
I’m a fitness instructor and have been wearing these since returning to work. Very adjustable and LIGHT. Highly, highly recommend.
Date published: 2020-08-22
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